Pob zeb diamond ntu Brazing tshuab - hauv {- Qhov tob cov ntsiab lus
1. Cawmsab thiab ua haujlwm
A Pob Zeb Diamond Segments Tshuabyog tsim los ua pob zeb diamond ntu mus rau cov khoom siv lub cev, thiab xaim hluav taws xob, thiab cov hlau sib txuas, cov hlau hauv qab lub pob zeb diamond. Lub tshuab kom ntseeg tau:
Muaj zog metallurgical bond
Cov cua kub sib txawv kom tsis txhob thermal kev puas tsuaj
Seem tshaj ntu ua haujlwm thiab ua tau zoo sib xws
2. Cua Sov Technologies
| Tej txuj ci tshiab | Kev piav txog | Qhov Zoo | Tsis zoo |
|---|---|---|---|
| Induction Cua Sov | Siv high - zaus} zaus hauv cov chaw siv hluav taws xob hluav taws xob kom sov cov chaw sib koom ua ke lossis nrawm | Fast, Zog -} txuag, huv, siv tau yooj yim | THAWJ raug nqi siab dua, yuav tsum tau siv kauj tsim |
| Nplaim Cua Sov | Siv oxy - acetylene lossis lwm yam roj cua kom sov cov sib koom ua ke | Cov khoom siv qis dua tus nqi, teeb tsa yooj yim | Tsawg meej meej, ntau txoj kev pheej hmoo oxidation |
| Nqus Pem | Brazing hauv qab lub tshuab nqus los tiv thaiv oxidation | Cov pob qij txha huv huv, zoo siab | Kim, qeeb txheej txheem |
3. Ua Haujlwm Cov Ntsiab Cai
Lub pob zeb diamond ntu thiab cov cuab yeej hauv paus yog ntxuav thiab npaj tau.
Ib tug brazing alloy (ntawv ci, hlau, paste) tau muab tso rau ntawm kev sib koom ua ke.
Lub cuab yeej no ruaj khov nyob rau hauv ib qho fixture los yog nyob rau ntawm ib qho kev sib hlub spindle.
Cov khoom cua sov (chev lossis nplaim taws) tsa qhov kub nyob hauv zos kom yaj cov tub lim alloy.
Lub Molten Alloy ntws los ntawm Captary Action, kev sib tham ntu thiab cuab yeej.
Kev tswj cov cua txias ua rau cov sib koom tes nrog kev ntxhov siab tsawg.
4. Raug Brazing Alloys
| Alloy Hom | Melting ntau yam (degree) | Cov Khoom Siv & Siv |
|---|---|---|
| Nyiaj - tooj liab - dinc ({{{} cu {{3} zn) | 600–720 | Kev txaus siab zoo, corrosion tsis kam, huv kom tiav |
| Topper -} manganese- nickel (cu} mn- ni) | 750–950 | Lub zog siab, hnav tsis kam, rau hnyav - cov luag cuab yeej |
| Phosphorus - Cov kabmob alloys | ~700–800 | Tus kheej - fluxing rau tsis -} ferrous hlau |
5. Seem Hom thiab Duab
Lub tshuab brazing tuaj yeem ua ntau ntu ntu geometries suav nrog:
Ncig Teb Chaav
Turbo Ntu (nkhaus sab saum toj rau kev txiav nrawm dua)
Ru tsev - Daim ntawv qhia zoo li tus lej (kaum rau saum toj rau nti tshem tawm)
Kauj Ruam Segments
Slotted los yog ribbed ntu kom ua kom txias dua
Txhua ntu ntu yuav tsum muaj kev txhawb nqa ib qho thiab lub kaum ntse ntse ntse.
6. Tshuab Cheebtsam thiab Nta
| Ib feem | Kev piav txog |
|---|---|
| Induction Chil / Nplaim teeb | Muab cov tshuaj tswj tau, hauv cov pa taws |
| Fixture lossis tig rooj | Tuav thiab muaj txoj haujlwm tshwj xeeb lub cuab yeej lossis ntu |
| VOB CNC / PLC TSWJ | Lub sijhawm tswj tau cua sov, kub, tig, thiab muab tso rau |
| Kub sensors | Infrared pyrometers lossis thermocouples rau qhov ntsuas kub kom meej |
| Kev Cua Txias | Dej los yog cua txias kom tiv thaiv kev poob siab lossis distortion |
| Seem Feeder (yeem) | Automates pub ntu nyob rau hauv high - nplej ntau lawm |
7. Automation thiab Kev Tswj Xyuas
Kev Siv Khoom Tshaj TawmCNC ProgrammingRau kev rov ua dua li ntu thiab cov voj voog ntawm cov tsheb.
HMi interfaces digitalCia cov lus qhia yooj yim ntawm cov ntu sib txawv thiab cov zaub mov txawv.
Nws ua nws xwbQhov kub qhia cov loopsxyuas kom meej ua tau zoo sib koom ua tau zoo.
Kev sib xyaw nrogChaw thau khoom / thauj cov neeg hlauyog ua tau rau cov pawg ntau lawm.
8. Cov Ntawv Thov
Pob zeb ua thiab asphalt txiav tuajHauv kev tsim kho
Cov cuab yeej pob zeb txiavHauv kev txua txiag zeb thiab cov khw muag khoom Fabrication
Core Kev Core Drilling Khoom
Hlau Pom Ntu NtuNyob rau hauv tsuas thiab pob zeb txiav
Tshwj xeeb muaj cov cuab yeej
9. Kev tswj kom zoo thiab tshuaj xyuas
Kev kuaj pom ntawm cov sib koom ua ke los ntawm kev sib koom tes (Fillet cov duab, alloy ntws)
Tsis - Kev sim tshuaj (piv txwv li, ultrasonic lossis x - pay rau voids)
Kev ntsuas ntawm ntu qhov siab thiab cov lej
Hardness ntsuas ntawm kev sib koom ua ke
10. Cov teeb meem thiab cov kev daws teeb meem tshwm sim
| Tsab | Kev kom | Lus teb |
|---|---|---|
| Seging Detachment | Sov tsis txaus, paug | Ua kom tshav kub kub, txhim kho cov txheej txheem tu |
| Nrib pleb ze sib koom ua ke | Overheating lossis txias txias | Tswj cov nqi txias, ua kom zoo cua |
| Oxidation discoloration | Tsis zoo flux lossis kev tswj huab cua | Siv Flux lossis Lub Tshuab Nqus Tsev / Inert Cheeb Tsam |
| Misalignment | Fixture tsis tau | Kho kom zoo, siv CNC teeb tsa |
| Tshaj Loo Lim Rau Alloy Overflow | Ntau dhau Brazing khoom | Kho kom muaj nuj nqis thiab kev tso kawm |
11. Ib puag ncig thiab kev txiav txim siab nyab xeeb
Kev sivQhov chaw tsim nyog tau txaistxhawm rau tswj cov pa flux los yog cov vapors hlau.
Cov neeg ua haujlwm yuav tsum hnavThaum tshav kub kub - cov hnab looj tes tiv thaiv hnab looj tes thiab qhov muag tiv thaiv.
Lub tshuab nqus tsev ib txwm los tiv thaiv kev lom thiab cov hluav taws xob cuam tshuam.
Dej Txias Tshuab Yuav Tsumhuv si, lim dejlos tiv thaiv corrosion.
12. Xaiv txoj cai tshuab
Yam los txiav txim siab:
Ntau lawm ntim: Phau ntawv rau cov ntim qis, cork rau ntau lawm
Seem loj thiab hom: Loj dua lossis cov duab ua haujlwm xav tau cov khoom siv tau yooj ywm
Txoj kev brazing: Induction rau kev nrawm thiab precision, nplaim taws rau kev yooj yim thiab tus nqi
Muaj lub zog thiab chaw
Kev sib xyaw nrog lwm cov cuab yeej siv cov kab(ntu pub mis, sib tsoo)